Views: 0 Author: Kevin Publish Time: 2024-05-06 Origin: Tianchen Laser
Fiber laser cutting machines are advanced equipment that requires regular maintenance to ensure optimal performance and extend their service life. Proper daily maintenance is essential for preventing downtime, reducing repair costs, and maintaining the quality of the cut parts. In this article, we will discuss the key steps and considerations for the daily maintenance of fiber laser cutting machines.
Inspect the protective lens: Before using the machine, carefully check if the protective lens is clean and if the correct nozzle type is being used.
Clean the nozzle: After each use, inspect the roundness and cleanliness of the nozzle and clean it as needed.
Clean the racks, guide rails, and ball screws: Every six months (or every three months in harsh environments), clean the transmission parts such as racks, guide rails, and ball screws, and lubricate them.
Ensure no debris on the guide rails, racks, and ball screws: Keep the guide rails, racks, and ball screws free of iron filings, metal powder, and other debris. After cleaning, apply an appropriate amount of lithium-based grease for lubrication.
Clean the filter screens: Every month, remove the filter screens on both sides of the electrical cabinet and clean them to ensure good ventilation.
Dust removal: Every six months, remove dust from the electrical cabinet using a vacuum cleaner and wipe the inside of the cabinet clean with a dry cloth.
Check and clean the filter: Check and clean the filter every day to ensure good ventilation.
Maintain appropriate chiller temperature: The temperature of the chiller should be maintained at 22-28 degrees Celsius (28-32 degrees Celsius in summer).
Regularly replace the cooling water: Replace the cooling water (distilled water or drinking mineral water) every month, flush the internal organs of the equipment, and add new water.
Check the filter screen of the water chiller: Regularly clean and replace the filter screen.
Check the steel belt: Frequently check the steel belt to ensure it is tight.
Check the straightness of the track and the verticality of the machine: Every six months, check the straightness of the track and the verticality of the machine. If any abnormalities are found, maintain and adjust them promptly.
Vacuum the dust and debris inside the machine once a week: All electrical cabinets should be tightly closed to prevent dust.
Clean the guide rails: The guide rails should be cleaned frequently to remove dust and other debris, ensuring normal equipment operation. The racks should be wiped frequently and lubricated to ensure lubrication without debris.
Pay attention to the daily cleaning of the laser generator and laser cutting machine: Keep them clean and tidy.
Check if the X, Y, and Z axes of the machine can return to the origin: If not, check if the position of the origin switch is offset.
Clean the laser cutting nozzle every hour of operation: Replace it every 2-3 months.
Clean the focusing lens: Keep the lens surface free of residue and replace it every 2-3 months.
Check the cooling water temperature: The water inlet temperature of the laser generator should be maintained between 19℃ and 22℃.
By performing these daily maintenance tasks, the efficient operation and cutting quality of the fiber laser cutting machine can be ensured, and the service life of the equipment can be extended. However, it is important to note that the specific maintenance cycle and steps may vary depending on factors such as the brand, model, and operating environment of the equipment. Therefore, it is recommended to refer to the operation manual and maintenance guide of the equipment for specific instructions.
At Tianchen Laser, we understand the importance of proper maintenance for fiber laser cutting machines. That's why we not only provide high-quality equipment but also offer comprehensive maintenance services and support to our customers. Our fiber laser cutting machines are designed with advanced features that simplify maintenance tasks and extend the service life of the equipment.
Our machines come with intelligent monitoring systems that can detect and alert users of any potential issues, allowing for timely maintenance and preventing unexpected downtime. We also provide detailed maintenance manuals and training programs to help our customers properly care for their machines and optimize their performance.
Moreover, our fiber laser cutting machines are built with high-quality components and materials that are designed to withstand the rigors of daily use. The cutting head, for example, is equipped with high-precision optics and advanced nozzle technology that ensures clean and accurate cuts while minimizing maintenance requirements. The machine bed is also constructed with heavy-duty materials and features precision-engineered guide rails and transmission components that provide smooth and reliable motion.
In addition to our advanced hardware, we also offer a range of software solutions that can help streamline the maintenance process. Our machines come with built-in diagnostic tools that can quickly identify and troubleshoot any issues, reducing downtime and maintenance costs. We also offer remote monitoring and support services that allow our experts to remotely access and diagnose any problems, providing fast and efficient solutions.
At Tianchen Laser, we are committed to providing our customers with the best possible fiber laser cutting solutions and support. Our machines are designed to deliver superior performance, reliability, and ease of maintenance, making them the ideal choice for businesses of all sizes and industries.
If you are in the market for a high-quality fiber laser cutting machine, we invite you to contact us today to learn more about our products and services. Our expert team is ready to answer any questions you may have and help you find the perfect solution for your cutting needs. With Tianchen Laser, you can trust that you are getting the best possible equipment and support to help your business succeed.
